Rapid Prototyping Services in Pune by Isoliments

What are Rapid Prototyping Services?

Rapid Prototyping Services involve a set of sophisticated methods of creating a small-scaled functioning model of a physical piece or assembly in a relatively short period of time. These services use digital data and a range of additive (such as 3D printing) and subtractive (such as CNC machining) manufacturing techniques to create prototypes quickly. The basic idea is to be able to test, do design validation, and market a physical object before investing in the expensive mass production tooling.

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Why Are Rapid Prototyping Services Essential?

• Rapid Time-to-Market: Prototypes can be built in days and not in weeks, which enables rapid design and product development.
• Cost Saving: Early detection of design faults ensures that costly changes are not made at full scale production of prototyping manufacturing services.
• Improved Communication: A physical prototype will give the stakeholders a tangible object to provide feedback on, engineer and client presentations.
• Risk Mitigation: Enables extensive testing of the form, fit, and functionality to be sure that the completed product is within all the technical requirements and user expectations.

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Our Rapid Prototyping Services:

Depending on the needs of your product in terms of material, strength and complexity, we provide full Rapid Prototyping Services in Pune using a variety of cutting edge technology.

• Additive Manufacturing (3D Printing): It is best in complex shapes and low-volume prototypes that need to be fast. We provide different materials to reproduce end-parts production.
• CNC Machining: Applied in the production of engineering-grade plastics/metals of high precision prototypes, with great material properties, and excellent surface finish.
• Vacuum Casting Models: The models are used when it is necessary to produce small batches of prototypes of such materials as metal or polymer and have the opportunity to test it on early stages using the same final material.
• Fused Deposition Modeling (FDM): It involves the use of a heated nozzle which is used to add melted thermoplastic filament layers in separate layers creating a physical representation. It is a ubiquitous and inexpensive means of proving of concept models
• Stereo lithography (SLA): Cures layer-by-layer with a UV light of resin in liquid form photopolymer. It makes finely-branded, detailed parts, the finest of cosmetic prototypes.
• Selective Laser Sintering (SL): It uses a laser to weld material (plastic or metal) in layers creating strong, durable components that can be used as functional prototypes and complex designs.
• Digital Light Processing (DLP): Like SLA, the process uses a source of light to harden liquid resin, except that it (DLP) cures a complete layer at a time.

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Our Process: The Way we implement Rapid Prototyping in Pune.

We maintain a lean and client focused process that guarantees your product prototyping in Pune is accurate, fast, and cost-effective.

• Design & Analysis (CAD): We begin with your electronic design file (CAD). Our team performs a Design to Manufacture (DFM) analysis to streamline the model according to the chosen prototyping technology.
• Technology Choice: Depending on how the prototype will be used (visual, functional or testing) we decide the most appropriate manufacturing technology (e.g. 3D printing, CNC, casting).
• Fabrication: The prototype development services in Pune would be produced with our state-of-the-art machines and special processes.
• Finishing & Quality Check: The prototype is then subjected to post-processing, such as sanding, polishing, painting, or assembly and a strict quality inspection to check the dimensional accuracy and finish.
• Delivery and Feedback: The completed prototype is handed over to your place in Pune. We promote testing and use the feedback to make any further design changes.

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Features on Prototyping solutions under development.

As prominent rapid prototyping services in Pune make it our business to deliver capabilities which convert your initial idea to a completed product with precision and speed.

• High Precision and Tolerance Control: Helping to assure that prototypes fit and operate within critical engineering requirements.
• Material Versatility: Providing a broad range of materials, such as hard polymer, different metals, emulating the behaviour of the target production material.
• Design Confidentiality: Confidentiality measures that are stringent to protect your intellectual work during the whole prototyping and Product Design stage.
• Scalability: Ready to transition to high-volume Prototype Manufacturing and bulk production with seamless transition of low volume rapid prototyping services.

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Rapid Prototyping Services Excellence Uses in the industries we serve.

Product Prototyping Services in Pune has quick prototyping capabilities are used in various fields, which will help companies develop specialized products.

• Automotive/Aerospace: Components prototyping: Component prototyping to verify fit, conduct functional tests and aerodynamic tests (e.g., part specific bracketry, special tooling).
• Industrial Automation: Designing and developing working prototypes of Automation Design, Machine Design, Conveyor Systems and Special Purpose Machines (SPM).
• Consumer Electronics: Engineering new enclosures, interior mounting applications, and ergonomic designs.
• Food & Pharma: Production of custom parts and specialized machines such as Food Processing Machines and machinery prototypes (e.g. mixing or filling machines).
• Medical Devices: Creation of highly accurate models to test, plan and develop devices.

Isoliments that specializes in the engineering rapid prototyping services in Pune, our experience goes beyond mere prototyping. We are all prepared to convert your original Product Design and model to manufactured products including in large numbers with all the advanced technologies needed. We steer you in the right direction when it comes to the choice of material and finish, be it by 3D printing, in metal castings or intricate CNC models. Collaborate with us to determine the best style and feel of your product prototype so that all future design modifications are driven right to an effective and scalable production result.

Ready to turn your ideas into reality? Contact Isoliments today to discuss your prototyping requirements.

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